EP3.20 The Big Flip
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Tag: Fuselage
EP3.20 The Big Flip
Cockpit Sills and Gussets
Also fit around the time of the aft deck was the cockpit sills and gussets. These pieces, which haven’t been touched much since the beginning of the fuselage, took some work then and again now to get into place. But the careful work on these and the skins showed. When clecoed, gaps were minimal and […]
Aft Deck
The aft fuselage deck, or stabilizer deck, was fitted. This required leveling the whole fuse–which was 90% there from the careful work done during the flip. Often, adjustment is necessary in a build to get this piece level with all other pieces. Not the case with my build, though I don’t think that is necessarily […]
The Big Flip!
After some final riveting, the time had come for the big flip. Originally only two of us were going to attempt this, but required a third person to step in. You really need two up front and one in back at the least–as far as I could assess. Dropping this thing would have been a […]
Gear Leg Fuselage Exit
This hole in the bottom of the fuse drove me nuts. It’s incredibly close to a rivet (edge-distance aside, I’m nearly shaving the factory head of this rivet!), a very specific shape and position, and generally just a harrowing ordeal to modify this skin in such a manner. I’ve viewed at least a half-dozen other […]
So Close…
I’m getting so close to having this portion done. One-to-two more riveting sessions with a partner and I’ll be ready to tip the canoe. Or roll the canoe. Whatever they refer to it as. Canoe will be uprighted. Left to do: all rivets and fasteners immediately behind firewall, seal firewall, top of aft bulkheads, right […]
EP3.19 Assembling the Fuselage
Assembly Begins
The fuselage assembly began with a reassembly of all the parts–aft, mid, and forward fuselage. It was a bear trying to get it back together, even with help. But we did get it back together, and then I began riveting areas that should be riveted. The assembly is a bit of a minefield. Certain areas […]
EP3.18 Final Fuselage Parts Prep
Final Prep-Fuselage
The Big Prime. After days of prep (deburring, countersinking, dimpling, scrubbing, etc.) I was finally able to get all the parts in the booth. (Well, half the parts, which were sprayed with two coats, half hour in between, then all parts hung out in the garage while the process was repeated with the second batch.) […]